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STRUCTURAL INNOVATION IN REINFORCED CONCRETE

GFRP rebar represents a shift in modern sustainable engineering. By eliminating the risk of internal oxidation, it ensures the longevity of critical infrastructure across UK and European markets.

MATERIAL PROPERTIES AT A GLANCE

PROPERTY LABEL
Tensile Strength
600 – 1200 MPA

Exceeds standard steel yielding points, offering superior load-bearing safety margins in structural concrete. Approximately 2.5x the tensile strength of steel at the same bar diameter.

PROPERTY LABEL
Thermal Expansion
6 – 10 X 10⁻⁶ /°C

Matches concrete thermal coefficients closely, minimizing internal stresses and delamination during temperature shifts. Low thermal conductivity also reduces energy loss through the structure.

PROPERTY LABEL
Modulus of Elasticity
40 – 60 GPA

Optimized stiffness-to-weight ratio for reduced crack propagation and enhanced seismic performance. E of GFRP is roughly one quarter that of steel, so serviceability governs the layout.

PROPERTY LABEL
Corrosion Resistance
NON-CORROSIVE

Eliminates concrete spalling risks in salt-exposed or chemical environments; reduces maintenance lifecycles by 80%.

PROPERTY LABEL
Density
1.9 – 2.1 G/CM³

Significantly reduces structural dead load and logistical costs; approximately 1/4 the weight of traditional steel reinforcement.

PROPERTY LABEL
Structural Durability
100+ YEARS

Engineered for century-long infrastructure performance, surpassing traditional steel in environmental weathering tests.

​TWO NON-METALLIC CONSTITUENTS, ONE ENGINEERED BAR

Fiberglass rebar is a composite material made of two non-metallic components used for concrete reinforcement. Every bar is produced by pultrusion, the continuous process that gives GFRP its consistent mechanical performance along the full length.

Fibre, the structural constituent

E-CR glass fibre carries the load and defines the ultimate tensile capacity and modulus of elasticity of the bar. Boron-free, corrosion-resistant glass produced on 85+ years of glass fibre innovation.

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Matrix, the binder

A thermoset resin system (vinyl ester or epoxy) protects the fibres from alkali degradation, guarantees long-term durability and creates composite action between glass and resin.

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Pultrusion, the process

Continuous rovings are impregnated with resin, pulled through a heated die, surface-treated for bond and cured into a straight, dimensionally stable bar with consistent fibre volume fraction.

INSTALLATION & HANDLING GUIDELINES

Easier and safer handling and placement, with fewer workers and faster work, GFRP bars can be tied in the same way as steel ones.

01
STORAGE & PROTECTION

GFRP rebar should be stored off the ground on timber dunnage. While inherently corrosion-resistant, prolonged exposure to direct UV radiation (over 3 months) should be avoided by using opaque protective sheeting to maintain resin integrity.

02
CUTTING & FIELD REPAIRS

Never use shear cutters or torches. GFRP must be cut using a high-speed diamond blade or masonry saw to ensure a clean finish without fraying the fibres. Standard PPE, including dust masks and gloves, is mandatory during cutting operations.

03
ON-SITE PLACEMENT

Due to its lower density, GFRP rebar may float during concrete vibration; ensure cage stability by using plastic chairs spaced at closer intervals than steel. Secure bars using plastic-coated wire ties or nylon cable ties to maintain non-magnetic properties.

TECHNICAL LIBRARY

Access our comprehensive database of technical documentation, safety protocols, and engineering design guides for GFRP reinforcement solutions.

REQUEST PROJECT-SPECIFIC SUPPORT

Our engineering team provides comprehensive technical guidance for structural engineers and specifyers. Request project-specific data sheets, design guides, or site-level handling consultancy.

TELEPHONE

01780 918352

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The UK's independent knowledge base for GFRP reinforcement, manufacturing PermaCore®, certified corrosion‑free rebar, for specialist builders' merchants nationwide.

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