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STRUCTURAL INNOVATION IN REINFORCED CONCRETE

GFRP rebar represents a shift in modern sustainable engineering. By eliminating the risk of internal oxidation, it ensures the longevity of critical infrastructure across UK and European markets.

MATERIAL PROPERTIES AT A GLANCE

PROPERTY LABEL
Tensile Strength
600 – 1200 MPA

Exceeds standard steel yielding points, offering superior load-bearing safety margins in structural concrete. Approximately 2.5x the tensile strength of steel at the same bar diameter.

PROPERTY LABEL
Thermal Expansion
6 – 10 X 10⁻⁶ /°C

Matches concrete thermal coefficients closely, minimizing internal stresses and delamination during temperature shifts. Low thermal conductivity also reduces energy loss through the structure.

PROPERTY LABEL
Modulus of Elasticity
40 – 60 GPA

Optimized stiffness-to-weight ratio for reduced crack propagation and enhanced seismic performance. E of GFRP is roughly one quarter that of steel, so serviceability governs the layout.

PROPERTY LABEL
Corrosion Resistance
NON-CORROSIVE

Eliminates concrete spalling risks in salt-exposed or chemical environments; reduces maintenance lifecycles by 80%.

PROPERTY LABEL
Density
1.9 – 2.1 G/CM³

Significantly reduces structural dead load and logistical costs; approximately 1/4 the weight of traditional steel reinforcement.

PROPERTY LABEL
Structural Durability
100+ YEARS

Engineered for century-long infrastructure performance, surpassing traditional steel in environmental weathering tests.

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​TWO NON-METALLIC CONSTITUENTS, ONE ENGINEERED BAR

Fiberglass rebar is a composite material made of two non-metallic components used for concrete reinforcement. Every bar is produced by pultrusion, the continuous process that gives GFRP its consistent mechanical performance along the full length.

Layers protection
Fibre, the structural constituent

E-CR glass fibre carries the load and defines the ultimate tensile capacity and modulus of elasticity of the bar. Boron-free, corrosion-resistant glass produced on 85+ years of glass fibre innovation.

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Matrix, the binder

A thermoset resin system (vinyl ester or epoxy) protects the fibres from alkali degradation, guarantees long-term durability and creates composite action between glass and resin.

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Pultrusion, the process

Continuous rovings are impregnated with resin, pulled through a heated die, surface-treated for bond and cured into a straight, dimensionally stable bar with consistent fibre volume fraction.

INSTALLATION & HANDLING GUIDELINES

Easier and safer handling and placement, with fewer workers and faster work, GFRP bars can be tied in the same way as steel ones.

01
STORAGE & PROTECTION

GFRP rebar should be stored off the ground on timber dunnage. While inherently corrosion-resistant, prolonged exposure to direct UV radiation (over 3 months) should be avoided by using opaque protective sheeting to maintain resin integrity.

02
CUTTING & FIELD REPAIRS

Never use shear cutters or torches. GFRP must be cut using a high-speed diamond blade or masonry saw to ensure a clean finish without fraying the fibres. Standard PPE, including dust masks and gloves, is mandatory during cutting operations.

03
ON-SITE PLACEMENT

Due to its lower density, GFRP rebar may float during concrete vibration; ensure cage stability by using plastic chairs spaced at closer intervals than steel. Secure bars using plastic-coated wire ties or nylon cable ties to maintain non-magnetic properties.

TECHNICAL LIBRARY

Access our comprehensive database of technical documentation, safety protocols, and engineering design guides for GFRP reinforcement solutions.

REQUEST PROJECT-SPECIFIC SUPPORT

Our engineering team provides comprehensive technical guidance for structural engineers and specifyers. Request project-specific data sheets, design guides, or site-level handling consultancy.

TELEPHONE

01780 918352

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The UK's independent knowledge base for GFRP reinforcement, manufacturing PermaCore®, certified corrosion‑free rebar, for specialist builders' merchants nationwide.

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© 2026 Nordhall Materials. All rights reserved. Nordhall Materials is a trading name of Craftt Europe Ltd. 

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